Lemond RevMaster Classic User Manual

Owner's Manual

Page 4INSTALLATION INSTRUCTIONSB. Assemble the Bike5. With the help of an assistant, lift the bike up and off the pallet.6. The base that has wheels i

Page 57. The handlebar post is the post that has a smooth finish, and nogroove on top. Insert the handlebar post into the handlebar tube.Loosely threa

Page 611. Position the seat with seat slider overthe seat post. Loosely thread ahandle with a washer through the seatpost into the seat slider. Slide

Page 7!WARNINGTHESE GUIDELINES ARE DIRECTED TO YOU, AS THE OWNER OFTHIS EXERCISE EQUIPMENT. YOU SHOULD INSIST THAT ALL USERS FOLLOW THE SAME GUIDELIN

Page 8YOUR FIRST WORKOUT ON THE LEMOND® REVMASTER™EXERCISE SYSTEMBasic Instructions for First-Time Users1. Properly fit the bike to your body type. Th

Page 9!position mark on the handlebar stem for future reference.2. Adjust the handlebar fore or aft by rotating the handlebar adjust-ment handle count

Page 10SETTING A GOALThe first step to a successful exercise program is to set realistic goals andobjectives. Are you wanting an exercise program that

Page 11•Duration - 10-30 seconds for each stretch•Repetitions - 2-6 for each stretch•Type - static, with a major emphasis on the low backand hamstring

Page 12MAINTENANCE INSTRUCTIONSHELPFUL HINTSThe safety level given by the design of this equipment can only bemaintained when the equipment is regular

Page 13Daily1. Wipe down the LeMond® RevMaster™ after each use to removesweat and moisture. Use soap and water, or a diluted non-abrasivecleaner solut

Page iiiLeMond Fitness Inc.17820 Woodinville-Redmond Rd.Building B, Suite 888Tel.: (425) 482-6773Fax: (425) 482-6724Visit our website atwww.LeMondfitn

Page 14TROUBLESHOOTINGThis section outlines tests to systematically identify and isolate the causeof common problems. The first step is to identify th

Page 15PARTS REMOVAL AND REPLACEMENTADJUSTMENT HANDLESHandlebar/Seat post adjustment handle1. Support the post with one hand and rotate the adjustment

Page 16PARTS REMOVAL AND REPLACEMENTBELT1. Remove the front cover.2. Loosen the shoulder bolt withan adjustable wrench.3. Use the allen wrench to loos

Page 17PARTS REMOVAL AND REPLACEMENTthe bearing cup – rotate thebottom bracket tool an addi-tional 10 degrees clockwise.8. Verify that the bottom brac

Page 18BRAKE PAD ASSEMBLY1. Turn the tension knob counter-clock wise to remove tensionon the brake pad assembly.2. Remove the brake pad mount-ing nut

Page 19COVERSFront Cover1. Using the screwdriver remove the four screws that secure thecover to the frame and back cover.2. Slide the cover over the r

Page 205. Use a 4 mm allen wrench to remove the pulley from the flywheel.6. Pull the right pillow block bearing off the flywheel shaft.7. Flip the fly

Page 21PARTS REMOVAL AND REPLACEMENTpost in the desired location and rotate the handlebar post adjustmenthandle clockwise to secure the handlebar post

Page 22PARTS REMOVAL AND REPLACEMENTRight Crank Arm1. Remove the front cover and belt.2. Using an 8-mm wrench, remove the crank arm bolt.3. Thread a b

Page 23handle clockwise to secure the seat.6. Ensure that the handle does not stick out to the right or left. Eachhandle is spring loaded so that you

Page ivWARRANTYThis is to certify that the LeMond® RevMaster™ exercise bike is warranted byLeMond Fitness Inc. to be free of all defects in materials

Page 24Figure 1: Final AssemblyFIGURESBase Levelers4 X 0850Rear Base108Pillow Block Bearing2 x H050Spline Shaft1 x 052Screw3 x H616Assy, Water Bottle

Page 25FIGURESFigure 2: Crank AssemblyPedal, Pair, Standard1 x VP-518-ATCrank Bolt2 x 885(885)Left Crank1 x 0875-1*Lock Ring*Left Bearing Cup(2 bearin

Page 26Figure 3: Flywheel AssemblyFIGURESWasher1 x 049CScrew, Flywheel Pulley1 x H616Pulley, Flywheel(front drive)*Note: this is a press fit onto the

Page 27BDetail BShoulder Bolt1 x M1245Bearing, Belt Tensioner2 x 6004ZZWasher, Slotted1 x 049DBolt, Belt Tensioner1 x M640Nut, Shoulder Bolt1 x 41208S

Page 28Transport Wheel2 x H050Bolt, M6 x 452 x M645Base Leveler2 x 0850Nut, M6Transport Wheel2 x 6600Bolt. M8 x 552 x M855Nut, M82 x 6800*Front Base A

Page 29Base Leveler2 x 0850Bolt, M8 x 552 x M855Nut, M82 x 6800*Rear Base Assembly(includes levelers)PN H108AAFigure 6: Rear Base AssemblyFIGURES

Page 30Assy, Tension Knob1 x 0270Includes:Tension Knob/Rod*CoverSpring2 x 0273**Detent Nut***Acorn Nut1 x 0274Screw, Tension Knob2 x M610**Detent Nut*

Page 31FIGURESLeather Brake Pad w/Foam1 x 11252Brake Pad Holder(comes with leather brake pad)1 x 0220Rubber Bumper1 x 9723Spring Steel w/ FoamScrews,

Page 32FIGURESFigure 9: V-Plunger & PlugAdjustment Handle2 x 1030Plug, stainless steel(threads into frame)2 x 024V-Plunger(located in frame tube)2

Page 33SPECIFICATIONSA - Frame:•Ultra-strong, X-Style Design•Welded frame and bolted base•Stainless steel components•22 inch wide base with extra lar

Page vPREFACEThe LeMond® RevMaster™ bike is a safe, functional, and effectiveexercise modality for developing aerobic fitness and increasing thestreng

Page 34G - Seat:•Stainless steel dual position seat slider adjusts fore/aft•Unique V-clamp and rotated tube design for enhanced stability•Adjustment

Page viCONTENTSSAFETY GUIDELINES ... 1INSTALLATION INSTRUCTIONS ...

Page viiCONTENTSCovers ... 19Flywheel/Pillow Block Bearings ...

Page 1IMPORTANT SAFETY INSTRUCTIONSThis symbol appearing throughout this manual meansAttention! Be Alert! Your safety is involved.The following defi

Page 27. Do not perform push-up type movements on the handlebars.8. After exercising, turn the tension knob clockwise or push down on thetension knob

Page 3Before leaving the manufacturing facility, your LeMond® RevMaster®exercise bike was thoroughly inspected and tested for proper operation.To mini