Lemond RevMaster Classic User Manual Page 20

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  • TROUBLESHOOTING
  • BOOKMARKS
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Page 14
TROUBLESHOOTING
This section outlines tests to systematically identify and isolate the cause
of common problems. The first step is to identify the problem. Once you
have identified the problem, perform the tests in exactly the same order
as written. Refer to the appropriate "Parts Removal and Replacement"
section of this manual for all disassembly and assembly instructions. To
order a replacement part , or to get help with the troubleshooting process,
contact the Customer Service Department at (425) 482-6773.
SYMPTOM: Adjustment handles do not engage
1. If the adjustment handle fails to engage properly replace the adjust-
ment handle.
SYMPTOM: Handlebar/Seat post will not slide in the frame tube
1. Remove handlebar/seat post and look down inside of the frame tube.
TheV-Plunger may have fallen out of its proper location and could be
blocking the tube. If necessary, push the V-Plunger back into position
with your fingers. Reinstall the handlebar/seat post and adjustment
handle.
SYMPTOM: Pedals are slipping
1. Inspect the belt for proper tension. If necessary, tighten the belt.
SYMPTOM: Knocking noise or play felt in pedals/crank
1. Inspect the pedal crank arm bolts. If they have loosened, apply
Loctite
®
on the crank arm bolt threads and tighten.
2. If the symptom is still there, check the bottom bracket bearing cups
for looseness. Tighten if necessary.
3. If the symptom still persists, remove the bottom bracket bearings.
Replace the bottom bracket assembly if necessary.
SYMPTOM: Crank arms do not rotate
1. Remove the pedals crank arms and try to rotate the bottom bracket
shaft. Ensure that the bottom bracket bearing cups have not loosened
and backed into the crank arms. Adjust the bearing cups and use
Loctite to secure the bottom bracket bearing cups.
2. If the bottom bracket bearing cups are too tight, loosen the bearing
cups and try to rotate the bottom bracket shaft. If it does not rotate,
replace the bottom bracket bearings.
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